Silvaloy 5 (BCuP-3)
Nominal Composition:  
Silver   5.00 ± 0.20%
Phosphorus 6.00 ± 0.20%
Copper Balance
Total Other Elements 0.15% Max.
Physical Constants:  
Solidus 1190°F (643°C)
Liquidus 1495°F (813°C)
Brazing Range 1325-1500°F (718-816°C)
Specific Gravity 8.13
Density (lb/cu in) 0.294
Electrical Conductivity (% IACS) 9.6
Electrical Resistivity (Michrohm-cm) 18.1
Color Light Copper

DESCRIPTION:
Silvaloy 5 is used for the brazing of copper and copper alloys, brass, and bronze. It can also be used on silver, tungsten, and molybdenum. It is primarily used for the joining of copper-to-copper. Silvaloy 5 should not be used on ferrous metals or copper alloys containing more than 10% nickel because of phosphorus embrittlement due to reaction with iron or nickel. Silvaloy 5 has good flow and wetting properties on copper, brass, and bronze. Its melting characteristics are such that on the low end of its brazing temperature range it has “sluggish” flow characteristics which enable it to fill gaps better, making it ideal for loose-fitting joints. On the other hand, when brazing at the high end of its brazing temperature range, it is very fluid, making ideal for tight-fitting joints requiring deep penetration.

PROPERTIES OF BRAZED JOINTS:
Generally, the joint strength using Silvaloy 5 will surpass the strengths of the base metals. Strength is a function of the base metals being joined, type of joint, design of joint, joint clearance and brazing procedures. The recommended maximum operating temperature for Silvaloy 5 are 300°F (continuous service) and 400°F (short-time service). Corrosion-resistance is satisfactory except when the joint is in contact with sulfurous atmosphere (especially at elevated temperatures).

APPLICATIONS:
The phosphorus content of Silvaloy 5 acts as fluxing agent and no flux is necessary when brazing copper-to-copper joints. However, when used with a copper alloy or one of the other brazeable metals, a brazing flux must be used to promote wetting, bonding, and flow throughout the joint. The flow point of Silvaloy 5 is 1325°F (718°C).

SPECIFICATIONS:
AWS A5.8
BCuP-3
ASME BCuP-3
QQ-B-650 BCuP-3

SAFETY INFORMATION:
The operation and maintenance of brazing equipment or facility should conform to the provision of American National Standard (ANSI) Z49.1, “Safety in Welding and Cutting.” For more complete information, refer to the Material Safety Data Sheet for Silvaloy 5.

AVAILABLE FORMS:
Standard forms of Silvaloy 5 are wire and preforms.

 

 

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