Silvaloy 15 (BCuP-5)
Nominal Composition:
Silver   15.00 ± 0.50%
Phosphorus   5.00 ± 0.20%
Copper   Balance
Total other elements   0.15% Max.
Physical Constants:  
Solidus   1190°F (643°C)
Liquidus   1475°F (802°C)
Brazing Range   1300-1500°F (704-816°C)
Specific Gravity   8.44
Density (lb/cu in)   0.305
Electrical Conductivity (% IACS)   9.9
Electrical Resistivity (Michrohm-cm)   17.4
Color   Light Copper

DESCRIPTION:
Silvaloy 15 is used for the brazing of copper and copper alloys, brass and bronze. It can also be used on silver, tungsten and molybdenum. It is very effective for joining pipe and tubing and is widely used for electrical work. Silvaloy 15 should not be used on ferrous metals or copper alloys containing more than 10% nickel because of phosphorous embrittlement due to reactions with iron or nickel. Of the phos-copper brazing filler metals, Silvaloy 15 has more ductility and better electrical conductivity than the lower silver content phos-coppers. It has good flow and wetting properties on copper, brass and bronze. Of the phos-copper filler metals, Silvaloy 15 has the most “sluggish” flow characteristics. This enables it to fill gaps better. The recommended joint clearances are between 0.001: and 0.005”. Melting of Silvaloy 15 is virtually complete at 1300°F (704°C) even though the liquidus is not yet reached. Best results are obtained when brazing slightly above this temperature.

PROPERTIES OF BRAZED JOINTS:
Generally, the joint strength using Silvaloy 15 will surpass the strengths of the base metals. Strength is a function of the base metals being joined, type of joint, design of joint, joint clearances and brazing procedures. The recommended maximum operating temperatures for Silvaloy 15 are 300°F (continuous service) and 400°F (short time service). Corrosion resistance is satisfactory except when the joint is in contact with sulfurous atmosphere (especially at elevated temperatures).

APPLICATIONS:
The phosphorus content of Silvaloy 15 acts as fluxing agent and no flux is necessary when brazing copper to copper joints. However, when used with a copper alloy or one of the other brazeable metals, a brazing flux must be used to promote wetting, bonding and flow throughout the joint, The flux used must be active within the required temperature range of Silvaloy 15 and active throughout the heating cycle. The flow point of Silvaloy 15 is 1300°F (704°C).

SPECIFICATIONS:
AWS A5.8
BCuP-5
ASME BCuP-5
QQ-B-650 BCuP-5
Mil-B-15395 Grade III
QQ-B-654 BCuP-5

SAFETY INFORMATION:
The operation and maintenance of brazing equipment or facility should conform to the provisions of American National Standard (ANSI) Z49.1, “Safety in Welding and Cutting.” For more complete information, refer to the Material Safety Data Sheet for Silvaloy 15.

AVAILABLE FORMS:
Standard Forms of Silvaloy 15 are wire, strip, and preforms.

 

 

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